Solve Problems with Scable Shopfloor Software

With the Shopfloor Software by Scable, you can reduce production inefficiencies to a minimum. This is the basis for growth and higher profits.

Das schätzen unsere Kunden:

A software for managers and workers

KPIs at the push of a button

AI-powered success checks

Deployed in just 8 weeks

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Drei Mitarbeiter stehen in der Produktion und disktuieren die Kennzahlen an einem großen Monitor im Shopfloor Management

Market leaders trust Scable:

ANDREAS STIHL AG & Co. KG
Daikin Manufacturing<br>Germany GmbH
VEGA Grieshaber KG
Lindner Recyclingtech GmbH
DB Fernverkehr AG
E.G.O. Produktion GmbH & Co. KG

What our customers digitize with Scable software

Use Scable software to transform your production processes into fully digital, transparent and efficient processes.

KPIs at the push of a button

Expedited Shopfloor Meetings

Structured Problemsolving

Check-lists and quality gates

Quanitity and time logging

Machine data capture

Instructions & employee qualification matrix

Label printing service

Sequence planning

Typical Improvements

that our customers achieve with Scable software!

Cost

-75%

Quality Cost

Example

Stability

-31%

Waste (inefficiencies)

Example Siempelkamp

Productivity

-79%

Lead Time

Example

The Modules of our Shopfloor Software

Our Software modules:

Shopfloor Management

Reliable, digital Information support well-established Shopfloor-Management methods for day-to-day management and improvement in production.

Screenshot der Shopfloor-Software für digitales Shopfloor Management von Scable, die die SQCD-Kennzahlen eines Arbeitssytem im Rückblick anzeigt.
Features:

Flexible views of the organisational structure

Performance indicators for serial- and variant-production

Aggregation and processing of data for SFM-Meetings

Escalation of need for support at systems via the 3D-layout

Problem-oriented improvement measures after PDCA

What our customers appreciate:

Data-based performance indicators

Faster detection of anomalies

Effective response to problems

AI-powered success check

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Operator guidance

Workers in a one-piece-flow are being enabled to produce all variants in a process-safe manner, and completely paper-free.

Screenshot der Shopfloor-Software von Scable, der alle relevanten Arbeitsinformationen für den Montage-Mitarbeiter anzeigt.
Features:

Configurable instructions for every station

Integration of ERP-data, documents, images and videos

Unambiguous identification and tracing on a part-basis

Verification of employee qualification for a station

Monitoring of quality-gates

Capture of sensor readings

Poka-Yoke-Function with checkboxes for tasks and checks

Material supply in a Kanban-board, or just-in-sequence commissioning

What our customers appreciate:

Higher quality thanks to safer processes

Lower off-time

Training time and effort required is negligible

Low-maintenance

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Order Tracking

Production orders are digitally managed and reported back by the employees.

Screenshot der Scable Shopfloor-Software für Manufacturing Execution, welche das Dashboard für den Maschinenbediener anzeigt.
Features:

Documenting quanities, rejects, rework and interruptions

Reporting of quantities and subsets, rejects, rework and time data to the ERP system

Access to order details and attached files and documents

Allocation of orders to production systems

Sequence planning of orders per system

View for multi-machine operation

Employee-login for every production system

What our customers appreciate:

Paper-free order management

Reliable data reporting

Higher transparency

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Label design and printing service

Components, groups, products and workpiece carriers can be uniquely identified via QR-codes and RFID-tags.

Das Bild zeigt verschiedene Etiketten, Typenschilder und Labels, die mit der Shopfloor-Software von Scable für die papierlose Fabrik generiert wurden. Darauf sind QR-Codes, Data-Matrix-Codes, Barcodes und Produktionsinformationen aufgeführt.
Features:

Identification of the next order or part by scanning QR-codes of RFID-tags

Individual label-designs with static and dynamically generated content (e.g. serial numbers, measurement results)

Print jobs queued automatically as part of the process

Integration of scanners to the software clients on-site

What our customers appreciate:

Less off-time thanks to printing as part of the process

Reliable and easily administrated printing service

Identification of components and products

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Team leader assistance

Managers' day-to-day tasks are supported and structuerd by the software.

Software für digitales Shopfloor Management von Scable, die mit einer 3D-Visualisierung den aktuellen Zustand der Produktion zeigt.
Features:

Meeting Manager for well-structured shopfloor meetings

Go-To-Gemba-reminders

Performance dashboards with details about individual workstations

What our customers appreciate:

Uniform management style

Quick and focused shopfloor meetings

Clear priorities and responsibilities

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Data connectors

The quick and universal integration of existing data from ERP systems, machinery and third-party systems avoid duplicates and ensures the availability of consistent information.

Das Bild zeigt bunte Netzwerkkabel, welche sinnbildlich für die Konnektvität der Scable Software stehen.
Features:

Read- and write programming interface for ERP-systems like SAP, Microsoft Dynamics, ProAlpha, Sage and many more.

Use of machine data such as quantities and status (e.g. via iIoT-devices, OPC-UA, MQTT)

Verification procedures and documentation of results

Integration of Pick-To-Light-systems and tools

What our customers appreciate:

No duplicate data

Consistent information

Live-access

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Structured problem-solving

For more complex, overlapping problems, root cause analysis traces errors in a structured manner, deduces improvement measures and verifies their viability and sustainability.

Screenshot der Shopfloor-Software für strukturierte Problemlösung von Scable, bei der in mehreren Schritten komplexere Probleme nach 8D oder A3 mit Methoden wie Ishikawa, 5x-Warum oder der Ursachenanalyse für eine nachhaltige Problemlösung.
Features:

Advanced problem solving techniques according to A3 / 8D

Visualization of individual problem solving steps

Resolution of inter-system problems

Establishment of deadlines and responsibilities

Sharing of best practices

What our customers appreciate:

Binding resolution of complex issues

Transparency about progress and lessons learned

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SQCDX Dashboards

For the individual shopfloor meetings, key performance indicators are divided into the SQCDX-Dimensions, assigned with improvement measures, and their progress continuosly monitored.
(X = Unlimited number of dimensions.)

Screenshot des Shopfloor Management Boards von Scable, auf dem die typischen Dimensionen von Shopfloor Management nach Safety, Quality, Cost und Delivery mit den zugehörigen Kennzahlen angezeigt werden.
Features:

Any number of dashboards per organisational unit

Division of shopfloor management indicators into custom SQCDX-dimensions.

Daily capture of KPIs and deviations

Assignment of improvement measures to deviations

Analysis with available Scable data and automatic anomaly detection

Integration of external data analysis tools and BI

What our customers appreciate:

Comprehensive reporting of shopfloor KPIs on all levels

Uniform structure

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Process confirmation

Periodic routine tasks are planned, and their execution monitored.

Software für digitales Shopfloor Management von Scable, in der durch digitale T-Cards die standardisierten Tagesaufgaben (daily standard work) strukturiert abgearbeitet werden können.
Features:

Digital T-Cards for daily and weekly routine tasks

Use of 'traffic lights' to visualize process confirmations of deviations

Upload of graphical instruction to aid execution of some tasks

Tracing of tasks details, such as when and by whom they were performed

What our customers appreciate:

Reliable performing of routine tasks

Quick escalation of problems

Better quality thanks to the use of quality gates

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Frequently asked questions

Fast successes of our clients and avoiding lengthy, protracting projects are among our top priorities at Scable. The flexibility of our software allows for rapid configuration, so that we are able to digitize an entire maintenance department within just 8 weeks. Our promise - you will achieve measurable improvements after 8 weeks!

Our customers typically achieve a return between four to six months after their investment in the software. The first-year investments start at around EUR 8,000 for a small plant and scale up accordingly. Once the first improvements are achieved, customers may decide to purchase additional modules for further savings. To ensure that all savings targets are being met, customers are in continuous exchange with a dedicated representative from our Customer Success team. A yearly fee covers this service as well as licensing and product development costs. This means our customers can expect reliability and benefit from experiences and developments by the Scable community without hidden costs.

Es werden kontinuierliche Verbesserungen und einmalige Effekte erreicht. Durch den einfachen und effektiven Verbesserungsprozess entstehen typischerweise kontinuierliche Effizienzsteigerungen von etwa 10 bis 20% pro Jahr (1-2% pro Monat). Dies wird durch die Priorisierung der Verbesserungsmaßnahmen und schnelleren Entscheidungen im Tagesgeschäft erreicht. Dabei senken unsere Kunden mit Hilfe von Scable Ihre Fehlerkosten, vermeiden Verschwendung und verkürzen ihre Durchlaufzeiten. Gerne erarbeiten wir gemeinsam in einem Gespräch die Wirtschaftlichkeitsbetrachtung für Ihr Unternehmen.

At Scable, we set out from the beginning to create software that can be used intuitively and without much training necessary. Even workers with a low level of education are perfectly capable of using all software features relevant to their work.

The connection of Scable software to ERP-Systems such as SAP, Microsoft Dynamics (365 Business Central), ProAlpha, Sage and many more is a routine task. The programming interface supports read- and write-operations, allowing for a complete, bidirectional synchronisation of data, like for example material movement.

Absolutely. Machine data can be fed directly via control systems, industrial IoT-devices or standardised protocols (e.g. OPC UA or MQTT). In most cases, it is adviseable to capture specific parameters such as machine status or quantity count, and integrate them directly in the process. We can advise you about suitable hardware for your systems.

Our solution offers maximum flexibility: the application is responsive (can be used with different screen dimensions). This means that the client can be absolutely anything, be it a large TV screen, computer, tablet, or even a smartphone.There is no software installation necessary on the client - the only requirement being a modern browser such as Microsoft Edge (Chromium) or Safari.

Scable software can either be deployed on-premises in the security zone of the customer, or be hosted in the cloud.

2025 Copyright: Scable AG