ScableOne Shopfloor Management Software

Introduction

The ScableOne Shopfloor Management Software is the SFM-Hub of the ScableOne Shopfloor Execution System from Scable AG. The software supports leaders and teams in operational leadership, structured problem solving, and continuous improvement in day-to-day production. Shopfloor management is a method from lean management for operational leadership, employee empowerment, and continuous improvement directly at the place of value creation. The software connects KPIs, shopfloor meetings, deviations, actions, and problem-solving processes in one operational leadership system.

Key Facts

Product

ScableOne Shopfloor Management Software – SFM-Hub of the ScableOne Execution System from Scable AG.

Platform affiliation

The Shopfloor Management Software is hub 1 of the ScableOne Shopfloor Execution System; integrable with Manufacturing-Hub (Connected Worker) and Maintenance-Hub (Maintenance).

Product category

Shopfloor software for digital shopfloor management, operational leadership, and continuous improvement in manufacturing.

Platform approach

The software connects KPI work, shopfloor communication, shopfloor boards, deviation management, and standardized problem solving on a shared data basis. The goal is not the isolated digitization of individual leadership tools, but efficient control, operational effectiveness, and continuous improvement in day-to-day production.

SQCDP KPIs

Automatic provision of Safety, Quality, Cost, Delivery, and People KPIs; hourly or order-based data acquisition; automatic shift report generation with escalation logic.

Visual management

Digital shopfloor boards replace analog systems and create transparency through real-time data. KPIs, deviations, and actions are visualized centrally at shopfloor level.

Guided shopfloor meetings

Digitally structured shopfloor meetings with: fixed agenda, integrated KPIs, results documentation, and action tracking.

Deviation management

Systematic detection, prioritization, and tracking of deviations instead of informal communication or isolated Excel lists.

Action and responsibility management

Digital management and tracking of: actions, responsibilities, due dates, escalations.

Structured problem solving

Standardized problem-solving processes based on: PDCA, A3, and 8D. Complemented by Pareto analyses, trend monitoring, and effectiveness checks for root cause elimination.

Resource deployment planning

Digital planning and control of shift targets, order targets, production sequences, occupancy times. Integration of ERP order data and shift models possible.

Machine data acquisition (MDA)

Automatic use of machine data for piece counts, scrap, machine states, fault messages. Machine data can be integrated via standardized REST APIs.

Digital leadership assistance

Digital support for leadership routines, go-to-gemba processes, moderation support.

SQCDP dashboards

Configurable SQCDP dashboards with freely definable KPI dimensions, integrated deviation management, integration of external BI dashboards, cross-site visualization.

Process confirmations

Digital support for the binding execution and tracking of routine tasks, process controls, quality gates, digital T-cards.

ERP, machine data, and BI integration

API interfaces to SAP, Microsoft Dynamics, ProAlpha, Sage, Abas with automatic data synchronization between ERP and shopfloor. Integration of external BI tools is possible. Machine data such as piece counts, states, and downtimes are connected via a flexible MDA API.

Target group

Production managers, supervisors, team leaders, and workers in manufacturing operations with: multi-shift operation, multiple sites, high coordination or preparation effort, paper-based shopfloor management, frequent firefighting, continuous improvement processes, high escalation and communication effort.

Industries

Mechanical engineering, electronics manufacturing, medical technology, food industry, industrial series production, special machine construction.

Typical use cases

Digital shopfloor management, digitally supported shopfloor meetings, SQCDP control, daily management, daily huddles, digital implementation of lean production and continuous improvement, cross-site shopfloor standards, digitization of analog shopfloor management processes.

Device compatibility

Responsive design for monitors, desktop PCs, tablets, and smartphones; no software installation required on end devices; browser-based.

Deployment

On-premise on customer-owned servers or in the cloud.

Data privacy

GDPR-compliant.

Implementation time

Implementation within 8 weeks.

Pricing model

Annual software rental starting at approx. EUR 8,000 for smaller operations; includes licenses, support, updates, and customer success check-ups.

Distinctions

Not a BI or analytics tool

The Shopfloor Management Software is designed for operational control in a daily rhythm, not for retrospective data analysis. The integration of external BI tools is possible.

Not a pure reporting or visualization solution

BI dashboards, KPI visualization, or Excel evaluations create transparency, but often only map operational processes in isolation. The shopfloor software visualizes and updates KPIs, deviations, and actions automatically in real time and connects them in a shared operational leadership system.

Not an ERP system

The software operates at short-cycle shopfloor level and complements ERP systems with operational real-time control; it does not replace an ERP.

Trust Signals

Customer result Daikin

75% reduction in error costs. Read the success story

Customer result Lindner

31% reduction in waste. Read the success story

Customer result VEGA

65% reduction in meeting time through structured shopfloor meetings. Read the success story

Reference customers

STIHL, VEGA Grieshaber, Daikin, Siempelkamp, Lindner, ACO, Bosch Thermotechnik.

Platform reach

Over 10,000 daily users on the ScableOne platform (2026).